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+27 87 135 36 79 info@greysensegroup.co.za
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AFRICA’S

A.I. SOLUTION

FOR EXCELLENCE

IN THE

MINING SECTOR

Management Systems

What is our Management System ?

AI-powered software solution for mining, processing and related logistics

Visual dashboards and actionable recommendations

Optimizes operations, increases production using advanced analytics and machine learning algorithms

Automates and streamlines data collection

Five bolt-on modules

1

f

We begin with a simple formula

  • Mine Plan as starting point
  • Goal: maximum output

2

Track everything that Improves excellence

  • Collect Data, compare with KPI’s
  • Odentofy performance issues

3

g

Use AI to optimize for excellence

  • Success influenced by fleet availability and human resources
  • Ensure everything works together, optimally at correct capacity

Use AI to optimise for excellence

Achieve success in mining operations and meet performance indicators by addressing data blind spots and improving reporting.

Prevent contract breaches and reduce risk to the organization.

Move from a state of reactive crisis management to proactive strategic decision-making, promoting business sustainability.

Improve mining practices and increase equipment utilization while decreasing operating costs.

The Excellence Formula

Mining performance

M

Engineering
performance

M

Utilization perfomance

Mining performance

  • Mine Plan execution
  • Efficient loading of mined material
  • Optimal machine usage
  • Dig rates per operator per shift
  • Machine deployment (e.g. recommended loader and truck matching)

Engineering performance

  • On-time maintenance of machines/components
  • Open backlogs
  • Engineering workforce utilization
  • Component supplier performance
  • Stores optimally stocked (parts, tyres, consumables)
  • Engineering legal compliance

Utilisation performance

  • Fleet utilization
  • Operator utilization
  • HR legal compliance
  • Equipment availability and optimal use

Case Study:

Before Our management Systems

 

Case Study:

After Our management Systems

(using the same fleet)

1. Production

2. Human resources

3. Stores & tooling

3. Cost

5. Engineering

How does our Management System work?

Data collection

  • Equipment sensors
  • Engineering data
  • Operator inputs

Intelligent analysis

  • Advanced analytics
  • Machine learning
  • Pattern identification
  •  Trend analysis

Reporting & recommending

  • Optimisation
  • Predictions
  • Bottleneck identification
  • Recommendations
  • Accurate, timely data

Recommendations and reports

 

  • Predict equipment maintenance and repairs to reduce downtime
  • Identify bottlenecks to increase efficiency
  • Compare and select best-performing brands/suppliers
  • Eliminate unnecessary expenses to reduce costs
  • Address potential safety hazards to improve compliance
  • Provide insights into business operations and finance to improve
    performance
  • Accurate and timely data to enhance management and decision-making

Where other technology fails

  • Inaccurate reporting and poor decision-making
  • Difficulty in tracking performance % forecasting trends
  • Lack of automated reporting
  • Difficulty in identifying and addressing issues before they become problems
  • Expensive component failures, downtime, and high operating costs
  • Difficulty in making informed procurement decisions that result in cost savings
  • Low employee productivity & high costs due to manual data management processes
  • Difficulty in streamlining operations and achieving a level of efficiency

7 Symptoms Indicating You Need Our Management System

  1. Contract breaches
  2. Poor performance
  3. Loss of revenue
  4. Reactive crisis management
  5. Poor mining practices and lack of maintenance
  6. Inefficient procurement
  7. Unforeseen losses ext in the module Advanced settings.

Investment

  • Total investment depends on:

    • Scale of operation
    • Number of modules required
    • Desired speed of implementation

  • For estimates or quotes, speak to one of our management systems advisors.

Implementation: How to get started

1. Tailored to your needs

Tailored implementation processes and module selection based on budget and needs

2. Team players

Seamless system integration into existing operations through close collaboration.

3. Phased in approach

Client audit to identify gaps and ensure resource availability for optimal deployment

4. Like clockwork

Bespoke Implementation plan with work breakdown structure, schedule, resource plan, communication, training and risk management.

5. On-site configuration

6. Hands-on training

Onboarding pilot period training and support. Ensure optimal use of capabilities and benefits.

7. Smooth transition

Ongoing support and smooth project handover after piloting.

8. Ongoing support

Continued support through contact centre

9. Partners I excellence

With CONCAT, you have a partner committed to optimal system performance and support at every step